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Equipment operation and maintenance training

Pellet Mill with Pre-conditioner
Operation sequence from pre-start preparation, pellet die and rollers distance adjustment, warming up, starting pellet mill, checking mash material condition (temperature and moisture) after pre-conditioner, adjustment of the cutter to die surface distant, adjustment of pre-conditioner steam and water, and adjustment of the feeder. Observation on how changes of operation parameters will lead to changes of pellet quality (appearance and elasticity).
Prevention techniques to prolong life cycle of the wear parts from irregular wear on the die surface. Trouble-shooting skills and safety precaution will be discussed. Procedures after emergency shut down.
Detail maintenance sequence is taught with step by step from lubrication, change of wear parts, and cleaning.

Extruder
Operation sequence from pre-start preparation, cutter and die assembly, warming up by injecting steam, starting extruder, adjustment of feed screws above differential diameter conditioner (DDC), adjustment of the DDC shafts speed for optimum retention time, checking mash material condition (temperature and moisture) after DDC, adjustment of the cutter distant, adjustment of DDC steam and water, and adjustment of the cutter speed. Observation on how changes of operation parameters will lead to changes of pellet quality (appearance and elasticity).
Trouble-shooting skills and safety precaution will be discussed. Procedures after emergency shut down.
Detail maintenance sequence is taught with step by step from lubrication, change of wear parts, and cleaning.

Control panel
Sequence control discussed from material conveying to silo, silo selection control, grinding control, mixing control, speed control on conditioners, dryer belt speed and temperature control, fat coater adjustment control, crumbler control, and storage bin selection control, emergency shut down, and manual/auto switching.
 

 

 
 
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